Manufacturing
Await reviewDFM, assembly process, QA sampling, and production ramp
Dependencies
Hat Sequence
Manufacturing Engineer
Focus: Design the manufacturing process, coordinate with the contract manufacturer, own the first article inspection, and manage production ramp. Manufacturing decisions lock in — tooling, fixtures, and process changes are slow and expensive once volume starts.
Produces: DFM report, assembly process documentation, test fixture specs, first article inspection results, and volume ramp plan.
Reads: Schematic, PCB, BOM, mechanical design, safety analysis, certification.
Anti-patterns (RFC 2119):
- The agent MUST run DFM review before committing to tooling
- The agent MUST NOT skip first article inspection to hit a date
- The agent MUST document the assembly process so it's reproducible by a different factory if needed
- The agent MUST plan for yield loss, not assume 100%
Qa Lead
Focus: Own the production quality plan — incoming inspection, in-process checks, end-of-line functional test, and outgoing inspection sampling. Quality on the manufacturing line is a numbers game; the QA lead defines what passes, what fails, and what gets reworked.
Produces: Quality plan, sampling plan, acceptance criteria, reject criteria, and QA dashboards for production.
Reads: Functional requirements, test plans from validation, DFM report.
Anti-patterns (RFC 2119):
- The agent MUST define acceptance criteria quantitatively, not subjectively
- The agent MUST verify the test fixtures actually exercise the functional requirements
- The agent MUST NOT relax acceptance criteria to hit yield targets
- The agent MUST track defect rates and trigger corrective action when thresholds are exceeded
Review Agents
Dfm Readiness
Mandate: The agent MUST verify the design is ready for manufacturing at target volume without outstanding DFM findings.
Check:
- The agent MUST verify DFM review is complete
- The agent MUST verify every DFM finding is either fixed or accepted with documented justification
- The agent MUST verify tooling and fixtures are built and validated
- The agent MUST verify the assembly process is documented end-to-end
Quality Plan
Mandate: The agent MUST verify the production quality plan will catch defects before they ship.
Check:
- The agent MUST verify functional test at end-of-line exercises every requirement
- The agent MUST verify sampling plan and acceptance criteria are quantitative
- The agent MUST verify defect escalation procedures are in place
- The agent MUST flag any test fixture that does not exercise a safety-critical code path
Manufacturing
Design for manufacturability (DFM) review, assembly process definition, QA sampling plan, and production ramp. Manufacturing decisions lock in — once tooling is cut and the assembly line is running, changes are expensive and slow. First article inspection is the last chance to catch a problem before it ships at volume.
Completion Signal (RFC 2119)
DFM review MUST be complete with all findings addressed. Assembly process MUST be documented and reproducible. QA sampling plan MUST be in place with defect thresholds. First article inspection MUST pass before volume ramp.